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French Cleat Tool Storage System

French Cleat Tool Storage System

I recently reconfigured my shop and have a French Cleat Tool Storage System made it so easy to move all my shop cabinets and racks around.  If you want some flexibility in your shop then you need to give the french cleat system a try!

Today I’m going to give you a quick primer on french cleats and show you how I setup a couple sections in my shop.  I’ll also show you some of the projects I’ve built that use the french cleat hanging system and give you links to build those too.  And I’ll also show you how easy it is to make a small tool holder.

Organice Your Shop with a French Cleat Storage System

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Here is what you’ll need for the project:

Tools Used

Materials/Supplies

  • 3/4″ Material (plywood, 1×3’s, etc)
  • 3″ Wood screws

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Here is a quick video which shows you how flexible this french cleat system is and how easily you can reorganize your shop!

How to Make French Cleat Tool Storage System

  1. Cut strips of wood to size for the French Cleat
  2. Make the bevel for the French Cleat System
  3. Locate studs and mount the French Cleat
  4. Build French Cleat Tool Storage Options
  5. Mount storage units on the French Cleat System

1. Cut strips of wood to size for the French Cleat

The heart of the french cleat system is a series of wooden strips with a 45 degree angle cut on one side.  The easiest way to get a lot of strips is to use a sheet of 4×8 plywood and rip it down into several strips.  Start making the french cleats by cutting a sheet into a more manageable size to handle on the tablesaw.

French Cleat Storage System-1

Then cut a series of 3″ wide 4′ long strips.  The number you’ll need will depend upon how much wall you are trying to cover and how far apart you want your cleats.  Do some planning here to see what fits your needs.  And remember, you’ll need strips to mount to the back of your racks and cabinets so you need to factor in for that as well.

French Cleat Storage System-2

2. Make the bevels for the French Cleat System

The interlocking feature of the french cleat is from two mating 45 degree bevels.  Set the bevel on your tablesaw blade to 45 degrees and cut a bevel along one of the sides of each strip for the french cleats.

French Cleat Storage System-3

You’ve quickly got a big stack of french cleats now!

French Cleat Storage System-4

3. Locate studs and mount the French Cleat System

I decided to go with a 10″ gap between each french cleat.  This would allow me to span 30″ with 3 cleats and support a 30″ cabinet that was the biggest piece I was hanging on the french cleats.

Do some planning and figure out the height you want the french cleats to be so the cabinets and tools will be at the right height for you.  Then use a 4′ level and some 3″ wood screws and attach the french cleats into at least 3 studs.

French Cleat Storage System-5

I used the blue tape to mark where the studs were as well as mark the level line I struck with the 4′ level.

French Cleat Storage System-6

The bevel of the french cleats should be facing up and sloping down towards the wall.   This is the key to the french cleat tool storage system and give it the strength.  It wouldn’t work very well mounted the other way 🙂

French Cleat Storage System-7

4. Build French Cleat Tool Storage Options

Alright, at this point the sky is the limit!  Now you can make any number of french cleat tool storage options for any type of tool, cabinet or rack.  If you have a smaller project that won’t contact 2 french cleats then you can put a 3/4″ spacer on the bottom like this one on the Wall Clamp Storage Rack.  This will support it and hold it off the wall using just one french cleat.

French Cleat Storage System-18

For bigger projects I use 2 screws on each side of the french cleat and attach them into the sides.  I use 1-5/8″ or 2″ screws to make sure it holds well.

French Cleat Storage System-15

Small Clamp Holder French Cleat Example

I’ll show you how easy it is to make a holder with an example to hold some c-clamps.

All you need is a 3/4″ backer, a piece to stick out and hold the tool and a cleat.  I went a little crazy with the pocket hole jig on this one, but these c-clamps are heavy and I wanted it to stay put 🙂

French Cleat Storage System-9

Cut a 5 degree angle on the projecting piece that will hold the clamps so gravity would want to pull them back to the wall.  Secure the pieces together with 1-1/4″ pocket hole screws.

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Then attach the french cleat to the top of the clamp holder with 1-1/4″ wood screws.

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That’s it!  Seriously, that’s all it takes.  Now just slap that bad boy on the cleat wherever you want it.

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Then load it up with clamps.

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5. Mount storage units on the French Cleat System

I’m sure you can see the possibilities really are endless here with this french cleat tool storage system.  Use your imagination and come up with a completely flexible system unique to you shop needs.

Here are a few of the projects that I made that incorporate french cleats.  In this picture you can see my Tool Storage Wall Cabinet, Wall Clamp Storage Rack, and Sandpaper Disc Storage Rack.  They all hang easily on the french cleat system.

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French Cleat Storage System-20

I also made a Cordless Drill Charging Center that utilizes the french cleat system as well.

French Cleat Storage System-8

You can see from the pictures that I move these around quite a bit and with the french cleats it makes it super easy!

If you want to see some other great shop projects head over to my Shop Projects page and browse around.  Have fun and get your shop in tip top shape!

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