Home Shop Projects Cabinets & Storage How to Build a Flip Top Tool Stand

How to Build a Flip Top Tool Stand

How to Build a Flip Top Tool Stand for a Planer and Sander

DIY Flip Top Tool Stand Plans

Do you have a small workshop with limited space?  Want more benchtop tools,but don’t know where to put them?  Today I’m going to show you how to build a flip top tool stand that is a great project to make your garage or basement workshop work harder for you.  I’ve got full build details below and plans are available for download.  This workstation pulls double duty with a portable planer and spindle sander all in one footprint.  Instead of lugging tools from under your workbench onto a table, you can easily access either tool in a matter of seconds.  This rotating tool cart gives you extra storage and ease of use all in one.  And you can make it out of one sheet of plywood!

I’ve partnered with RIDGID Power Tools for this build and made my flip top tool stand to fit an older RIDGID TP13002 planer (the newer model is the R4331) and the current model RIDGID EB4424 Oscillating Spindle Sander.  My planer stands 20″ tall and is 26″ wide.  If your planer is larger than this you will need to adjust the plans accordingly to make the sides higher or the shelves wider.

DIY Flip Top Tool Stand P02

DIY Flip Top Tool Stand-54

DIY Flip Top Tool Stand-50

DIY Flip Top Tool Stand-51 DIY Flip Top Tool Stand-53

Before we get started, make sure to follow me on Instagram, Facebook, YouTube and Pinterest to keep up with all my latest builds and free projects!

Here is what you’ll need for the project:

Materials/Supplies

Affiliate links are provided in this post for your convenience.  Purchasing through these links helps support the site AT NO COST TO YOU and lets me build and share more projects and plans!

DIY Flip Top Tool Stand Plans

Start by breaking down the sheet of 3/4″ plywood into 3 sections.  I used my RIDGID cordless circular saw and cut the sheet in my driveway.  With a straight edge clamp and the ply set on some 1″ foam insulation it’s a breeze to cut down the sheets and have manageable pieces to work with.

DIY Flip Top Tool Stand-1

Assembling the Flip Top Stand Base

The base is made from 2 sides at 30″ x 21-1/2″ and a bottom and shelf at 27″ x 21-1/2″.  Cut the sides, bottom and shelf to size and drill pocket holes in the underside of the bottom and shelf to attach to the sides.

DIY Flip Top Tool Stand-2

The sides have slots and holes in them to allow the flip top to spin and lock.  Clamp the sides together and drill a 3/4″ hole through both sheets centered on the sides 2-5/8″down from the top.

DIY Flip Top Tool Stand-3

I used a block with a 3/4″ hole in it that I drilled on the drill press.  This helps keep the bit straight as you are going through the pieces.  After drilling, put the 3/4″ steel rod through the holes  and ensure they are straight and true, adjust as necessary.

DIY Flip Top Tool Stand-4

Round over the edges of the side with a small roundover bit in a compact router.

DIY Flip Top Tool Stand-5

Next cut 2 slots in each side for the flip top locking hardware.  They are 3/8″ wide, 1-1/2″ long and 2-5/8″down from the top.  Use a 3/8″ straight bit in a router and take 3 passes removing 1/4″ of depth each time.

DIY Flip Top Tool Stand-6

Clamp the sides and bottom together with the locking slots and 3/4″ hole away from the bottom.  Attach the bottom with 1-1/4″ pocket screws.

DIY Flip Top Tool Stand-7

Set the base upright and put the shelf in place on top of 4-1/2″ spacers resting on the bottom.  Clamp the shelf and attach it to the sides with 1-1/4″ pocket screws.

DIY Flip Top Tool Stand-9

DIY Flip Top Tool Stand-11

Cut a shelf back to 27″ x 4-1/2″ and drill two pocket holes on each end.  Clamp the shelf back in place under the shelf, flush with the back.  Reach under the shelf and secure it to the sides with two 1-1/4″ pocket screws on each end.

DIY Flip Top Tool Stand-12

DIY Flip Top Tool Stand-13

Add a Drawer and Casters to the Tool Cart

I used 20″ full extension drawer slides for the drawer.  If you are using another type of drawer hardware than adjust measurements as necessary.

Cut 2 sides to 20″ x 4″ and a front and back to 24-1/2″ x 4″.  Drill pocket holes on each end of the front and back pieces.  Note, I used the sides as my spacers when mounting the shelf by cutting them first at 4-1/2″ and then cutting them down to 4″ at this point.

DIY Flip Top Tool Stand-30

Clamp the drawer pieces together with the pocket holes on the outside of the drawer.  Connect the pieces with 1-1/4″ pocket screws.

DIY Flip Top Tool Stand-31

Cut a drawer bottom out of 1/4″ plywood to 26″ x 20″.  Square the drawers and secure the bottom with glue and a brad nailer or stapler.

DIY Flip Top Tool Stand-32

DIY Flip Top Tool Stand-33

Install the drawer slide hardware to the sides using a 1-1/2″ spacer to hold the slide level.

DIY Flip Top Tool Stand-34

Put 1/8″ spacers on the bottom of the tool stand to position the drawer and then secure the slides to the drawer.

DIY Flip Top Tool Stand-36

Cut a false front for the drawer to 26-7/8″ x 4-3/8″.  Drill two 1/4″ holes through the actual drawer front for attaching the false front.  Clamp the false front to the drawer and secure it with 1-1/4″ pocket screws.  Using the 1/4″ holes in the drawer will allow you to adjust the false front to get a consistent 1/16″ reveal all the way around.

DIY Flip Top Tool Stand-37

DIY Flip Top Tool Stand-38

Attach drawer pull hardware as desired.  I used a 5″ bar style pull.

DIY Flip Top Tool Stand-48

Turn the flip top tool stand upside down and attach casters.  I used 3″ double locking casters for this build.  Secure with 1-1/4″ screws into the sides and shelf back and 3/4″ screws into the bottom.

DIY Flip Top Tool Stand-39

Assemble the Flip Top Tool Stand

Cut 2 pieces of 3/4″ plywood to 27″ x 21-1/2″ and 4 pieces of 1×2 to 27″.  On one top piece layout a 3/4″ wide section that runs 27″ across the center of the top, this will be where the steel rod goes.

Fasten down one 1×2 on the edge of the 3/4″ outline with 1-1/4″ screws.  Countersink these and all screws from here on out.

DIY Flip Top Tool Stand-14

Add another 27″ 1×2 on the other side and place the 3/4″ pipe between them.  Clamp the boards and the pipe together and secure the 1×2 with screws.  This will give a tight fit for the pipe later.

DIY Flip Top Tool Stand-15 DIY Flip Top Tool Stand-16

The other two 27″ 1×2’s will house the locking hardware for the flip top tool cart.  Cut 5/16″ wide open mortises 1-1/2″ deep on the end of each 1×2.  Have the eyebolts on hand and test fit to make sure they fit in the slot.  This can be done with a handsaw and chisel or on the tablesaw.

DIY Flip Top Tool Stand-17

Cut 4 pieces of 1×2 blocking 7-3/8″ long.  I used my Mobile Miter Saw Station for these cuts.  If you’d like to make one of your own there are free plans available for this build as well.

DIY Flip Top Tool Stand-20

Line up the short blocking pieces along the edges of the top and secure with screws.  Attach the long blocking pieces with the open mortises along the front and back of the top.  This will form two rectangles on the top.

DIY Flip Top Tool Stand-18

At this point you’ll want to layout your tools that you’ll be attaching to the top and find where the mounting holes are on the tools.  Cut more 7-3/8″ short block pieces and position them where the lag screws for mounting the tools will hit.

I used 6 pieces of blocking for this.  The pieces on the right of the picture will actually receive the lag screws from both the sander and the planer.  The pieces on the far left will receive just the screws from the planer, and the pieces just next to that will receive the sander screws.

DIY Flip Top Tool Stand-21

After all of the blocking is secured, place the second 27″ x 21-1/2″ top piece over the blocking.  Line up the edges very carefully here and check them with a square.  Clamp the whole top together to make sure it doesn’t move and secure with 1-1/2″ screws around the perimeter.

DIY Flip Top Tool Stand-22

It’s a good idea to check where you placed the screws underneath so you don’t hit a screw in the blocking while attaching the second top piece.

DIY Flip Top Tool Stand-23 DIY Flip Top Tool Stand-24

Install the Locking Hardware to the Flip Top

The locking hardware for the flip top tool cart is made up of 7 pieces.  A 3-1/4″ long 5/16″ eyebolt with 5/16″ fender washer and 5/16″ star knob are held in place by a 1-1/2″” long 3/8″ hex bolt with two 3/8″ washers and a 3/8″ nut.  This design idea came from a Shop Notes build for many years back.

DIY Flip Top Tool Stand-28

On each corner and each side, layout a mark that is 1″ from the closest side and 3/4″ from the front/back (whichever is closest).  Use a 1″ forstner or spade bit and drill a 1/2″ deep hole at each spot, 8 holes in total.

DIY Flip Top Tool Stand-25

Now go back with a 3/8″ twist bit and drill a hole through the entire top centered in the holes you just drilled.

DIY Flip Top Tool Stand-27

Install the locking hardware in each corner.  Use loctite or nail polish on the 3/8″ bolt to hold the 3/8″ nut in place.

DIY Flip Top Tool Stand-29

Install the Flip Top and Tools

Here is the part you’ve been waiting for!  With a helper, install the top on the base with the locking hardware.  Line up the pipe chase in the top with the 3/4″ holes on the sides.  Use a mallet to drive the 3/4″ steel pipe through the top.

DIY Flip Top Tool Stand-40

Cut the rod so that there is 3/8″ of rod sticking out of each side, should be 29-1/4″.  This will give the pipe and top more support.

DIY Flip Top Tool Stand-42

Center the rod so it sticks out the same on each side (3/8″).  Drill a 1/8″ hole through the top and through the top of the pipe.  Countersink the hole and secure the pipe with a 1-1/4″ screw.

DIY Flip Top Tool Stand-41

To cover and support the pipe sticking out, cut a pair of 4″ x 2-1/2″ pipe blocks out of 3/4″ ply.  Round the edges and drill a 3/4″ hole 1/2″ deep in the center of each block.

DIY Flip Top Tool Stand-43

Put the blocks over the pipe and secure them to the side with 2 screws.

DIY Flip Top Tool Stand-44

Positions and secure your tools with lag screws.  I used 3-1/2″ lag screws and washers to mount each of my tools.  Adjust your screw length as needed to go through at least 2 layers of plywood.

DIY Flip Top Tool Stand-45

Mount the lighter tool first and the heavier tool second.

DIY Flip Top Tool Stand-46

DIY Flip Top Tool Stand-47

Now rotate your tools, locking and unlocking the hardware about a dozen times.  At least that’s what I did 🙂

If you want to build other great shop projects to organize your workshop then go checkout my Shop Projects page.  Leave a comment below with what tools you’ll use on this Flip Top Tool Stand and how it will change your shop!

DIY Flip Top Stand PDF Plans DownloadDetailed Plans

RIDGID provided me with tools and/or monetary compensation as a sponsor of this build.  All opinions are my own and are not filtered by the sponsor.

Get DIY Projects Delivered to Your Inbox!

Signup now to get an email when I publish new content.

FixThisBuildThat will never give away, trade or sell your email address. You can unsubscribe at any time.

  • Seth Mondragon

    Looks awesome Brad! Super clean…super legit! ??

  • Brett Payne

    What drill press do you have? I like how compact it is.

    • Brett, I have a small Harbor Freight one right now. It was only like $40 many years back but it’s been all I’ve needed 95% of the time.

  • Pingback: Join Me On YouTube | FixThisBuildThat()

  • Tracy Smith

    Love Ridgid tools, and have been coveting the spindle sander/belt sander combo for quite some time. I already have the benchtop planer mounted to an old table, but I like the versatility of this table much better! Plus, I can finally pick up that sander (if I can get the hubs to go along with me) and not take any more space in my garage/shop! Thanks for sharing the plans!!

  • Nick Davenport

    Hey Brad, this is an awesome project – thanks for the plans! I’m working on building this right now and noticed one minor correction to the materials/supplies list. In order to build the locking hardware the way you have it designed, you actually end up needing 8 of the 3/8″ washers (not 4). Not a big deal since I happened to have some extras laying around, but it might save someone a trip back to the store.

  • Pingback: 20+ Ways To Trick Out Your Garage or Workshop - Addicted 2 DIY()

  • Kenny Maxwell

    I plan on building this for my dewalt planer and my rigid miter saw, but this gives me another idea for a router dual router table. I have two routers. One is mainly used for dado’s the other for shaping, if I built this i could use both in the table.

  • Jim

    Brad – I just built this yesterday. Great plans! I have been wanting to build one of these for about 10 years, but finally got to it. I put my Rigid oscillating spindle sander on one side (LOVE that machine, btw), and my Ryobi AP1301 thickness planer on the other side. It worked out perfectly. Thanks for the great plans! I am looking forward to not having to do the workbench swap every time I use these tools!

    • Sweet, Jim! Let’s see how it turned out! Post a photo in the comments so I can see it. Enjoy the cart!

      • Jim

        Here it is. Note that I’m waiting on my drawer slides to arrive, so the drawer carcass is just sitting in the opening for now. I didn’t break any edges or do any sanding or finishing – I may go back and do that later.

  • Kent

    I like the looks of your bar clamps…what brand are those?

    • Kent, they are some knockoff eBay version I bought many years back. You can see all my currently available clamps here. Fixthisbuildthat.com/tools

  • Tim Miller

    I want to use this with a disc sander and portable planer. Can it stand up to the 160 lbs that those tools would put in this?

  • Pingback: 6 Ways to Reduce Planer Snipe | FixThisBuildThat()

  • Taylor

    Hey Brad, great plans! I wasn’t able to nab the welding tube you used, so I ended up picking up using a solid piece of cool steel I had laying around. I’m wondering what the ramifications are of not securing the pipe from the top?

    • Taylor, the ramification would be that the top could spin on the bar vs. the bar spinning in the outer holes. You can just drill through the bar though the top and into the bar like I did and hog out the metal on the bar then secure a screw into the wood. It won’t be locked into the steel, but will keep the top from rotating on the bar. Hope that makes sense and helps.

  • Laura

    Any chance you would sell one of these already made? I’d love to give my Dad one for Christmas to use for his router and planer!!

  • Pingback: Flipping my lid for Flip-Top Tool Stands - Crafts!withFriends!!()

  • Pingback: Shop Tour - December 2016 | FixThisBuildThat()